View attachment 67030
My tank is still usable, but has seen much better days. One of the metal frame tabs that the front of the tank mounts to has been gone for a long time, as well as the rubber mounts that go on the tabs. Can anyone with a K1 post a pic here of the tabs as they’re suppose to look, and add a pic of the mount slots on the tank as well? Thanks in advance!
Z50s are not my strong suit. That said, I've restored a few and have restored a few hard tail frames in the past 2-3 years. The ceremonial handlebar dents accompany a bent, or broken, steering stop. IMO, the Z50 steering stop is too fragile.
Two type of front tank mounts: round and flat. I've no idea which SNs are supposed to have which type. I match the replacement to the surviving original. Do note: the mounts are positioned asymmetrically R-to-L. Source the new mounting rubber then center the tank, before committing your new tank mounting post(s) in permanent weldment(s).
Straightening the tank-mounted "ears" is a trial-and-error process. Vise grips, of various denominations and a rubber, or plastic, mallet are about all the tools you'll need...or can use for this. As for removing the fork/handlebar dents, no easy solution. The ideal tool is a stud gun (designed for this purpose) and a slide hammer...kinda pricey for a single tank repair. It's possible to partially dolly-out the dents, via the filler; you'll have to improvise the dolly. It's also possible to tack weld, or braze, screws to the dented area, then use them to pull out most of it. Brazing is less invasive, if you have that option. For this location, the best filler material is body lead, if you can get it and know what you're doing. At the very least, it can be used to decrease the total amount (and thickness) of plastic filler needed.