Alright, time for an update! I'm so close to getting the Honda rolling, I can almost TASTE it!
I got he engine mounted back onto the frame and I have to say, it starts like a dream. I couldn't be happier after all that engine work. Here's hoping it doesn't grenade when I give it some revs while trying to haul my 180lb behind around!
The process of removing the wheels from the frame was quite a bit more difficult than I imagined it would be. I'm used to greased axle bolts that just slide right out of the wheels. These axle bolts eventually came out, but they were kicking and screaming the whole way. Major pain! Next step was to separate the rubber from the metal. 30 years of fusing together with the rusted frames made this a challenge. Speaking of rust....
The insides of the rims were pretty rough. The rear rims were in a bit better shape than the front, but both suffered from pretty bad pitting.
The exterior of all 4 rims halves ended up cleaning up quite nice!
I originally started the rust removal process with a 1" Scotch Brite roloc disk, but quickly moved to a wire wheel. The wire wheel worked really well, but I have to say this ended up taking rust off the fastest. However, it didn't quite remove every last piece of rust. This project was my excuse to pick up a cheap blast cabinet off of craigslist. The blast cabinet finished the rust removal quite nicely, and I'll be using it to clean up the foot pegs sometime soon too.
While waiting for my Honda Cloud Silver paint to ship to the local power sports store, I decided to work on some of the chrome components. I was absolutely blown away by how well they cleaned up with nothing but some steel wool and elbow grease!
The rear fender cleaned up nicely too! May not be a mirror finish, but I'm quite happy with it!
I spent the big bucks and bought a replacement factory exhaust instead of aftermarket. I took this picture before I cleaned up the heat shield. I polished up the heat shield and got it mounted back on, and wow...Worth every penny to have the factory exhaust on this motorcycle! It was nice to start the engine up and hear it with an exhaust too!
The factory headlight housing was cracked on both sides, and since I had to get in there to replace all the light bulbs, I decided to go ahead and buy a replacement housing. It was quite dirty inside! Several old wasp nests and who knows what else fell out when I pulled the headlight.