40 stock CT70's is a VERY impressive collection! I didn't know.
So to your list I'm thinkin you need to add a air filter. And I don't know if the stock throttle cable will work with the carb in the picture.
You must have to relocate the rear muffler mount to use the stock exhaust since the cylinder/engine is longer.
I don't think the trailbuddy wire harness is quite plug and play with ALL of the original controls...speedo lights...brake light switches, ignition switch, etc. So a little bit of cutting and crimping and a few new wire ends..?
$10 in bulbs might do it for a K0. But you'd have to buy a different headlight to replace any of the sealed beam HLs. K1up would need a $40 aftermarket HL unit.
If the stock bike has a lever perch on the right side bar... that would interfere with the new, aftermarket, throttle. So...you either let the new throttle stick out a extra inch or so, widening one side of the bars, and keep the right side lever perch. Or, you cut the perch off and buy a throttle that includes a lever.
I didn't think the stock footbar would work at all, really. But I believe you that it does. Spacing it down might put the brake pedal at a...less than good position...but still ok. And I think the right side peg, or both, will no longer fold up. And the right peg won't stick out very far, putting your ankle bone against the engine, or you foot half off of the peg.
Rebuilding a stock engine is plug and play...it bolts right up, and plugs right in. Done.
I'd like to be able to recommend a $500 option for folks...but if I were to recommend that to someone, I'd feel obligated to follow it all thru with them...outlining all of these things, AND guiding them thru the work, and parts searches. Then they may be back when they're ready to make the bike more comfortable, and get to those last 5 or 10 mph.
I’ve been collecting CT70’s since 1992. At my height, I had nearly 200 of them. I sold 51 of them in 2018 and used the funds to purchase an old gas station in my town. I use the building as my bike shop. I’ve sold a few other here and there, but still have somewhere around 100 of them.
Yes, I do add a cheap pod filter. I never use the stock throttle or cable.
Almost every stock exhaust I seem to have is rotted at the fiber mount. I cut, lengthen and repair the exhaust at that spot. Works great.
A couple years ago, Trail Buddy reached out to me for help in designing a truly plug n play harness for K0 bikes with a Lifan. They got tired of watching my videos and seeing me tear apart their universal harness. Their part number TB515 is plug n play and will work with all original controls.
Most of the bikes I build are K0’s, so just the bulb is needed. You are correct, if you are building a newer bike, you’ll need signal bulbs, etc.
Nope, perch works just fine with the aftermarket throttle…..done it 40+ times.
Again, nope. Pegs work great and operate as they should. These engines aren’t really that much wider than an H engine. Same for brake pedal, works great. I have had a few pedals that were bent from previous accidents and I had to pull them out a tad, they were pushed under the cylinder.
The Lifan bolt directly in and if using the TB harness, is just as plug n play as stock.
This is a hobby for me and not a job, I don’t feel obligated to do anything. I throw ideas out there. If they’re truly interested, they’ll contact me for more info…..which they do.
I do apologize. I mentioned earlier that you had seen my videos, but I’m obviously mistaken. Everything we have discussed here has been covered in a video at some point.
Mike