78 CT70 wires from hi/lo horn switch

northernbear

New Member
On a 1978 CT70, are there supposed to be only 4 wires coming from the left handle bar switch which controls the horn hi/lo beam and turning indicators..

I see in some wiring diagrams, there are 6 showing.

Mine only has a white, green, blue and another blue with white stripe.

Appreciate any help.
 

northernbear

New Member
Never mind,

Seems when I took the handle bar switch apart, I found that someone had cut off the turning signal portion of the wiring.

Makes me wonder, what other butchery has been done to this bikes wiring.
 

69ST

Well-Known Member
There are times when it makes more sense to just remove the wiring from the bike, and put it on the bench for inspection/testing/repair. I realize that, for some, this will be daunting...spaghetti to be put back in the box:43: It really isn't as bad as all that. In fact, the wiring on these bikes is pretty basic & straightforward. No joke, you simply work on one lead at a time. Once the harness is unwrapped, it's easy to trace each lead end-to-end. If something has been cut, altered, or is broken, it'll be readily apparent. If you find a break, using a continuity tester, it'll be a lot easier to deal with on the bench instead of in the bike. And you pretty well need to have the wiring on the bench to execute proper repairs, a.k.a. soldering & shrink tubing.

Look for rub-through spots on the insulation, little peeks of copper strands, thin spots (which can indicate internal breaks) and rodent damage, as part of the process. I'd suggest replacing the sheathing that protects the exposed portion of the wire harness, between the frame & HL assembly. The original material will be crunchy and that creates stress risers...tough on wires. Some new, pliable, sheathing and maybe a new rubber grommet are good investments.
 
I've done what racerx mentions above as I can't stand butchered wiring and electrical tape. It's not that bad of a job. And if you know how to solder and use heat shrink tubing you'll be fine.

Sent from the demons in my head
 
Top